Product Overview
This men thermal turtleneck sweater is a fine-gauge wool blend pullover developed for autumn and winter layering programs. The standard composition is 50% wool and 50% acrylic, with a finished garment weight of approximately 300g (size L reference). The structure is fully plain knit with no texture variation, no color blocking, and no decorative elements.
The style features a single-layer ribbed turtleneck and matching rib hem and cuffs. Body and sleeves are knitted in consistent single jersey construction from collar base to hem, creating a clean surface suitable for basic collections, uniform programs, or black-core replenishment styles. The mid-weight fabric provides balanced insulation while maintaining shape retention during repeated wear.
Design & Construction
Knit Structure
The garment is produced on fine-gauge computerized flat knitting machines using single jersey construction. Stitch density and loop length are digitally programmed and locked per size set to maintain uniform fabric compactness.
- Front and back panels: Continuous plain knit with no seam interruption or center-back joint.
- Sleeves: Drop-shoulder construction with identical knit structure as body.
- Surface: Smooth, flat appearance without raised texture or pattern mapping.
Turtleneck Construction
The collar is knitted in single-layer rib structure and shaped using independent narrowing programming rather than post-fold assembly. The collar seam is linked using fine-gauge fully-fashioned linking to reduce bulk and prevent distortion common in wool-acrylic blends.
Hem & Cuff Finishing
Cuffs and hem are 5 cm rib knit, matched in density to the collar. Rib elasticity is tested after steam shaping to confirm recovery stability.
All joining seams use three-needle flat linking. Armhole seams include internal stabilization tape to reduce shoulder deformation during long-term use.
Customization Options
This structure supports controlled modification without altering its base stability:
- Fiber options: 100% wool, wool/nylon blend, RWS wool, recycled acrylic
- Gauge adjustment: Standard fine gauge; higher gauge available for lighter programs
- Collar modification: Adjusted height, double-layer collar, or reduced rib width
- Surface additions: Small chest embroidery, subtle jacquard insertion, or full plain retention
- Color development: Pantone matched solids or tonal dyeing; deep-black dye lot control available
- Label system: Woven label, heat transfer neck print, custom care label, branded carton marking
- Packaging: 1 pc per polybag; carton size customizable per logistics requirement
All modifications are evaluated at sampling stage to confirm stitch mapping compatibility.
Production & Order Information
| Item | Details |
|---|---|
| MOQ | 60 pcs / color; 100–200 pcs / style |
| Sample Lead Time | 7–10 days |
| Bulk Lead Time | 30–35 days |
| Trade Terms | FOB (Ningbo / Shanghai), L/C |
| Service | OEM / ODM |






FAQ
Q: 1. Can this style support repeat seasonal replenishment?
A: Yes. Machine programs, yarn sourcing records, and finishing parameters are archived, allowing controlled repeat production with stable measurements.
Q: 2. Is the 300g weight adjustable?
A: Weight can be adjusted through gauge and yarn count modification. Sampling confirms fabric density and drape before bulk production.
Q: 3. How is collar deformation prevented in wool blends?
A: The rib collar is shaped through programmed narrowing and controlled steam setting. Edge tension and recovery are tested before packing.
Q: 4. Can the surface remain completely plain without branding?
A: Yes. The structure is fully plain knit and can be delivered without embroidery, jacquard, or external labeling if required.
Q: 5. Are deep or dark colors stable across batches?
A: Dark dye lots are tracked individually. Knitting tension and steam humidity are adjusted according to dye batch characteristics to reduce shade variance.
Q: 6. Does the production system support direct manufacturing control?
A: Knitting, linking, finishing, and inspection are managed within an integrated production system, allowing direct oversight of technical parameters and lead time stability.
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