Product Overview
This men chunky knit pullover is a mid-to-heavy weight crew neck sweater developed for winter retail programs and textured knit collections. The standard composition is 95% acrylic and 5% polyester, with a finished garment weight of approximately 550g (size L reference).
The front panel features a wide central diamond cable layout, while the surrounding areas, sleeves, and back are constructed in textured moss-like knit. There are no side slits, pockets, or external trims. The structure focuses on visual depth and surface contrast through stitch variation rather than color blocking. The weight and stitch density make it suitable for cold-season assortments and repeat bulk production.
Design, Material & Construction
Yarn & Gauge Configuration
This style is produced using mid-gauge computerized flat knitting machines. The 95/5 acrylic-polyester blend yarn provides structural bulk and abrasion resistance while maintaining manageable garment weight. Polyester content enhances tensile strength in cable crossing areas, reducing long-term fiber separation common in chunky knits.
Front Cable Layout
The front body contains a vertically aligned diamond cable panel positioned centrally. The cable panel is integrated during knitting rather than attached or overlaid. Transition from cable to surrounding textured stitch is programmed to avoid loose loops at the boundary.
- Each diamond unit approximately 3 cm × 4 cm
- Cable crossing frequency digitally programmed
Back & Sleeve Structure
The back panel and sleeves use consistent textured flat knit without cable interruption. No center-back seam is applied. Sleeve attachment follows drop-shoulder construction, reducing armhole stress during wear.
All seams are fully fashioned linking. Cable area seams include internal stabilization tape to prevent displacement at crossing zones.
Neckline & Reinforcement
The crew neck is rib knitted and reinforced internally with a woven tape strip (approx. 1 cm width). The tape serves two technical purposes:
- Maintains neckline circumference after repeated washing
- Provides a stable base for brand label attachment
Hem & Cuff Structure
Hem and cuffs are 6 cm rib knit with moderate tension. Rib density is adjusted separately from body stitch to balance elasticity and structure retention in heavier yarn programs.
Customization Options
- Cable width or diamond density modification
- Removal of cable panel for full-texture version
- Fiber options: 100% acrylic, acrylic/wool blend, recycled polyester blend
- Weight range adjustment
- Neckline variation: wider crew, reinforced collar, or removal of inner tape
- Color development: Pantone matched solid shades or tonal contrast yarn
- Branding: woven labels, neck tape color change, embroidery addition
- Packaging: individual polybag, customized carton printing, adjustable carton quantity
All stitch changes are reviewed at sampling stage to confirm cable clarity under selected yarn count.
Production & Order Information
| Item | Details |
|---|---|
| MOQ | 60 pcs / color; 100–200 pcs / style |
| Sample Lead Time | 7–10 days |
| Bulk Lead Time | 30–35 days |
| Trade Terms | FOB (Ningbo / Shanghai), L/C |
| Service | OEM / ODM |
FAQ
Q: 1. Can the central cable panel width be adjusted without changing overall fit?
A: Yes. Cable width and diamond density can be modified independently from garment measurements. Final stitch mapping is confirmed before bulk approval.
Q: 2. Does the neckline reinforcement remain necessary for all yarn options?
A: For heavier yarn programs, internal tape is recommended to prevent stretching. It can be removed upon request if lighter yarn blends are used.
Q: 3. Is the 550g weight consistent across size ranges?
A: Weight increases proportionally with size grading. Tolerance per piece is controlled within ±9g relative to size reference.
Q: 4. Can this style support long-term repeat production?
A: Knitting programs and cable parameters are archived, allowing repeat manufacturing with controlled variation in future seasons.
Q: 5. How is cable distortion prevented after washing?
A: Crossing tension is locked digitally during knitting, and steam setting pressure is calibrated to preserve cable height without flattening texture.
Q: 6. Does the production system handle knitting and finishing internally?
A: Knitting, linking, shaping, and inspection are managed within an integrated production workflow, allowing direct control over texture consistency and lead time management.
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